Our services for hydrogen

We are your partner for every step in your H² project

Our services

  • Pre-study: analysis of your existing test cell(s), and risk analysis

  • Engineering: selection of all components: tanks, piping, valves, pressure regulation, flowmeters, etc.

  • Safety: selection and implementation of H² detection probes; installation and programming of a local safety PLC

  • Upgrade of existing equipment for H2 compatibility (ventilation system, electrical cabinets, and other hardware)

  • Supply of hardware and in-situ installation services

  • Validation and assistance for accreditation with local authorities

  • Our proposals focus on finding the most cost-effective solution for our customers

  • DSi is involved in the conversion of high performances racing engines to Hydrogen

Dsi tools for Hydrogen-Fueled Engine

  • Real-time oil consumption measurement with C-Lube: H2 combustion happens closer to the cylinder wall compared to diesel, inducing higher temperatures. New oil formulations are under development and DSi will assist you in comparing oil consumption rates

  • Wear is another issue due to the potential corrosion due to the presence of water in the combustion chambers. The dynamic behavior of exhaust valves is also of interest/concern, it can be measured in real-time with our TLA / RNT technology.

  • Combustion of hydrogen leads to an increased presence of water in the exhaust and in the oil separator (blowby) systems, leading also to oil dilution. DSi offers equipment for real-time dilution measurement (D-Lube) and smart probes for real-time water detection (sensibility of 50 ppm)

Additional test tools for IC hydrogen engines

  • Real-time oil consumption measurement with C-Lube: H2 combustion happens closer to the cylinder wall compared to diesel, inducing higher temperatures. New oil formulations are under development and DSi will assist you in comparing oil consumption rates

  • Wear is another issue due to the potential corrosion due to the presence of water in the combustion chambers. The dynamic behavior of exhaust valves is also of interest/concern, it can be measured in real-time with our TLA / RNT technology

  • Combustion of hydrogen leads to an increased presence of water in the exhaust and in the oil separator (blowby) systems, leading also to oil dilution. DSi offers equipment for real-time dilution measurement (D-Lube) and smart probes for real-time water detection (sensibility of 50 ppm)

  • Detergent oil additives are sometimes switched from Ca to Mg to reduce pre-ignition which can lead to other issues including wear and catalyst poisoning

  • Optimization of oil mist separator design: as blow-by gases will contain H2, DSi can assist you in developing active blow-by systems that can handle high blow-by flow rates. Our equipment B-Lube measures in real-time the flow of oil and water in the PCV system, and the efficiency measurement of blow-by separator)

Main concerns in a H2 conversion project

  • A pre-study phase is necessary to determine the compatibility of existing equipment and specify the new hardware

  • SAFETY issues are fundamental, hydrogen is light & risk of explosion exists above 4% hydrogen concentration in air

  • In many cases, adaptations of existing equipment allow compliance with H² safety requirements

  • No need to SYSTEMATICALLY purchase ATEX hardware!

Implementation of hydrogen supply

  • In-house storage capacity with compressor system when high capacity is required (heavy-duty engines…)

  • H2 supply by  trailers is recommended when limited capacity is needed

  • Our engineering services focus on finding the most cost-effective solution for our customers

H² distribution  system  in  engine  test  cell

  • Dedicated hardware with accurate pressure and flow controls

  • Redundant Safety interlocks, from tank to engine

  • Piping flushing system with inert gaz

  • Installation of efficient venting systems with embedded leak detectors

H2 project in Belgium

  • 560 solar panels already installed at our premises

  • 190 MWh production per year (2023)

  • Conversion of 1 ICE test bench to H²

  • Electrolyser project under study

Safety above all

  • Installation of taylor-made venting systems to adapt existing hardware

  • Adaptation of engine inlet and exhaust lines

  • Dual function gas detectors installed at critical zones inside the test cells

  • Independent Safety PLC

  • Installation of explosion-proof walls

Discover our brochure